Sakoside Band Saw Machine Transformation Solutions for Brazilian Metal Processing
Pain Points of Traditional Band Saw Machines: Hindering the Competitiveness of Brazilian Enterprises
The hourly wage in the manufacturing sector reached $12.5 in 2023, a 48% increase from 2015. Traditional band saw machines require 2 to 3 workers to operate in coordination, leading to mounting labor cost pressure. Manual cutting results in significant accuracy errors and rapid saw blade wear, making it difficult to meet high-end processing demands for aerospace and auto parts. Equipment utilization rates are less than 50%. Brazil's high temperature and high humidity environment, coupled with unstable power supply, further exacerbate equipment failure risks and reduce production efficiency.
Three Core Solutions for the Intelligent Transformation of Band Saw Machines
1. Automation Upgrade to Offset Labor Costs and Shortages
Sakoside intelligent band saw machines feature an independently developed PLC control system, enabling full-process closed-loop operations including automatic feeding, precision cutting, and waste collection. This transforms the traditional labor-dependent operation mode, allowing a single worker to monitor 3 to 4 machines simultaneously. A single machine can save more than 24,000 Brazilian Reals in labor costs annually while reducing human operation errors by 80%.
2. High Precision & High Efficiency Adaptation to Tap into the High-End Supply Chain
Sakoside band saw machines adopt an integrated high-strength cast bed and self-developed high-precision gearbox, with cutting accuracy maintained within ±0.1 mm. The saw blade linear speed supports stepless speed regulation from 20 to 100 m/min, delivering efficiency 8 to 10 times that of traditional equipment. Product performance fully complies with Brazil's automotive and aerospace parts industry processing standards.
3. Localized Adaptation to Solve Environmental and Compliance Challenges
Designed for Brazil's high temperature and high humidity climate, Sakoside band saw machines feature optimized hydraulic system temperature control, enhanced machine body sealing, and independent cooling modules. This enables stable operation in environments up to 60℃, reducing equipment failure rates by more than 60%. A built-in voltage stabilization module effectively handles power supply fluctuations.
Technical Specifications
| Model |
Unit |
JSSCD-GB42100 |
| Capacity |
mm |
φ1000 |
| Blade Speed |
m/min |
15-60 |
| Blade Size |
mm |
9700*67*1.6 |
| Floor Space |
mm |
3100*4500*2800 |
| Active motor |
kw |
11 |
| Hydraulic motor |
kw |
3.75 |
| Cooling motor |
kw |
1.2 |
| Clamping method |
|
Manual |
| Feeding method |
mm |
Pulley/Drum |
Frequently Asked Questions
Are you a manufacturer or a trading company?
We are a professional manufacturer of saw blade grinders with a 30,000 square meter factory and dedicated team of technicians specializing in design, manufacturing, and sales.
Where is your factory located?
Our factory is located in Nantong City, Jiangsu Province, China, approximately 1.5 hours from Shanghai Hongqiao station.
What is your factory acceptance test method?
You can send sample material for test cutting. We will provide detailed cutting data and a video of the machine operation for your confirmation.
What is your method of transaction?
We typically use FOB (Free On Board) transactions.
How about your delivery time?
Standard delivery is 7-60 work days after order confirmation, depending on items and quantity.
How about the payment term?
Standard terms are T/T 30% deposit, 70% balance before shipment. Other methods available upon request.
Does the band saw blade have any international certifications?
Yes, our products have obtained CE and ISO international certifications.
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