The JSSCD-100NC High-Speed Intelligent Circular Saw Machine is an automated metal cutting solution designed for high-efficiency and high-precision cutting of steel bars and other metal materials.
The machine features a servo-driven ball screw feeding system, push-feed cutting structure, hydraulic clamping system, automatic feeding, automatic material sorting, spray lubrication and cooling, automatic lubrication, and automatic chip removal. These systems work together to provide stable, continuous, and highly automated cutting performance.
The JSSCD-100NC is suitable for round bars with diameters from Ø20 to Ø100 mm and square materials from 20 * 20 mm to 85 * 85 mm. Its positioning and cutting systems are designed to provide consistent results for batch production applications.
The machine is particularly suitable for manufacturers looking to improve cutting efficiency, dimensional consistency, automation level, and material utilization in continuous metal processing.
Key Features
1. High-Rigidity Cast Iron Machine Bed
The machine bed is made of HT250 cast iron and undergoes high-temperature tempering and aging treatment.
This construction provides high rigidity, good impact resistance, low deformation, and stable support for the cutting process.
2. Stable Push-Feed Cutting Structure
The JSSCD-100NC adopts a push-feed cutting structure driven by a servo motor and precision ball screw.
The feed speed can be continuously adjusted according to the material type and cross-sectional dimensions, helping achieve stable cutting performance under different working conditions.
3. High-Precision Servo Feeding
The feeding system uses a servo motor and ball screw to achieve precise material positioning.
The technical specification lists a ball screw feeding accuracy of ±0.05 mm, while the system uses position feedback for closed-loop control and provides a repeat positioning accuracy of ±0.01 mm.
4. Stable Hydraulic Clamping
The machine uses horizontal hydraulic clamping combined with an upper pressing device.
The front and rear clamps can operate simultaneously, while the clamping pressure can be adjusted according to the workpiece requirements. The clamping area also features an anti-slip pattern to improve grip on smooth or irregular workpieces.
5. Automatic Feeding System
The automatic feeding system uses an AC servo motor and precision ball screw.
It is designed to prevent slipping and interruption during feeding and includes automatic counting. When the preset quantity is reached, the machine can automatically stop. The feeding stroke can also be adjusted according to different workpiece sizes.
6. Fully Automatic Loading
The automatic loading system can accommodate bundled raw materials of different lengths.
The material handling mechanism automatically transfers individual bars to the feeding clamp, reducing manual loading operations and shortening auxiliary processing time. This makes the machine particularly suitable for continuous batch production.
7. Efficient Spray Cooling and Lubrication
The machine uses spray cooling and lubrication with environmentally friendly cutting oil.
The spray system can be adjusted according to material type and workpiece diameter, helping control cutting temperature, improve cut quality, reduce cutting oil consumption, and extend saw blade service life.
8. Automatic Chip Removal
An automatic chain-plate chip conveyor collects and removes chips generated during cutting.
This helps keep the working area clean while reducing the frequency of manual chip cleaning.
9. Automatic Saw Blade Cleaning
A steel-wire brush automatically removes chips attached to the saw teeth during cutting.
This helps prevent residual chips from causing secondary cutting and supports longer saw blade service life.
10. Automatic Lubrication System
The independent automatic lubrication system provides scheduled lubrication for bearings, guideways, and other mechanical transmission components.
It includes low-oil-level alarm and visual oil-level monitoring, helping reduce manual maintenance and component wear.
11. CNC Control and Production-Line Connectivity
The machine uses a PLC-based electrical control system with a touchscreen interface and fault self-diagnosis.
From automatic material feeding through cutting and material sorting, the machine can perform the main production process automatically. An Ethernet communication interface is also reserved for production-line integration.
12. High Cutting Accuracy
According to the technical documentation, the machine achieves a cutting squareness tolerance of ≤ ±0.1/100 mm under the specified test conditions.
The saw blade flange runout is specified at ≤0.02 mm for both axial and radial runout.
Technical specifications
| Model |
Unit |
JSSCD-100NC |
| Machine size |
mm |
2044*2273*1809 |
| Machine weight |
kg |
3100 |
| Saw blade size |
mm |
Ø360*2.25*2.6*40 |
| Bar&round pipe |
mm |
20-100 |
| Angle bar&angle tube |
mm |
20-85 |
| Spindle speed |
rpm |
30-150 |
| Main motor power |
kw |
11/6P |
| Cutting servo motor power |
kw |
1.5 |
| Feeding servo motor power |
kw |
1.5 |
| Single feeding length(repeatable feeding) |
mm |
10-800 |
| Material removal length at the front end |
mm |
≥10mm |
| Feeding speed |
m/min |
5-20 |
| Hydraulic drive motor power |
kw |
2.2 |
| Hydraulic oil capacity |
L |
105 |
Applications
1. Steel Bar Cutting
Suitable for continuous cutting of round steel bars with diameters from Ø20 to Ø100 mm.
2. Square Steel Cutting
The machine can process square materials within the specified 20–85 mm range.
3. Batch Metal Cutting
With automatic feeding, automatic loading, automatic counting, and automatic material sorting, the machine is suitable for repetitive and high-volume cutting operations.
4. Automated Production Lines
The CNC electrical system includes an Ethernet communication interface, allowing the machine to support production-line connectivity requirements.
5. Applications Requiring Consistent Cutting Accuracy
With servo feeding, hydraulic clamping, a rigid machine structure, and a stable push-feed system, the JSSCD-100NC is suitable for applications requiring consistent cutting dimensions and squareness.
FAQ
Q1: Where is your factory located?
A: Our factory is located in Nantong City, Jiangsu Province, China. It will takes about 1.5 hours from Shanghai Hongqiao station to our city.
Q2: How about your delivery time?
A: Generally, it will take 7-60 work days after receiving your order. The specific delivery time depends on the items and the quantity of your order.
Q3: Are you a manufacturer or a trading company?
A: We are a professional manufacturer of saw blade grinders. We have a 30,000 square meter factory and a team of dedicated technicians specializing in design, manufacturing, and sales.
Q4: Can the machine be integrated into an automated production line?
Yes. The electrical system uses Ethernet communication and reserves communication interfaces for production-line integration.
Q5: Is automatic loading available?
Yes. The machine is equipped with a fully automatic loading system that can handle bundled raw materials and automatically transfer individual bars to the feeding system.
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