Custom Automated GZ4265 Horizontal Band Saw Machine for Bundle Metal Cutting Process

Product Induction

The GZ4265 CNC Horizontal Band Saw Machine is a heavy-duty automated metal cutting solution designed for sawing large and medium-sized round bars, pipes, plates, and various ferrous metal materials.

The machine adopts a dual-column structure, providing high structural stability and reliable support during heavy-duty cutting. Its mechanical, electrical, and hydraulic systems work together to achieve automatic workpiece clamping, automatic feeding, and automatic saw-frame return after cutting, making it suitable for continuous and efficient production.

The GZ4265 uses hydraulic feed control with stepless speed adjustment, allowing operators to adjust the cutting feed according to different materials and cutting conditions. A PLC control system with a touchscreen and push-button operation provides convenient machine control.

With a maximum cutting capacity of Ø650 mm for round material and 650 mm for plate material, the GZ4265 is designed for demanding industrial metal-cutting applications.

Automation Features

1. Automatic Workpiece Clamping

The GZ4265 uses a hydraulic clamping system to secure the workpiece during cutting.

The clamping mechanism is designed to work with the feeding system, helping improve workpiece stability and cutting consistency.

2. Automatic Feeding System

The machine is equipped with a hydraulic rear feeding system and a 600 mm grating-scale positioning system.

The standard single feeding stroke is 600 mm, while multiple feeding cycles can be performed for longer cutting lengths. The feeding system is designed for repeat positioning accuracy of ±0.2 mm.

3. Automatic Saw-Frame Return

After the cutting process is completed, the saw frame automatically performs a rapid return movement, reducing non-cutting time and improving production efficiency.

4. Hydraulic Stepless Feed Control

The cutting feed is hydraulically controlled and equipped with a stepless speed adjustment system.

This allows the cutting parameters to be adjusted according to workpiece material, size, and production requirements.

5. PLC + Touchscreen Control

The GZ4265 adopts a PLC control system with touchscreen and push-button operation.

This dual-control configuration makes machine operation more convenient while providing a straightforward interface for production settings and machine control.

6. Grating-Scale Positioning

The feeding system uses a 600 mm grating scale for material positioning.

Combined with the hydraulic feeding mechanism, the system supports repeated feeding operations with a specified repeat positioning accuracy of ±0.2 mm.

7. Automatic Chip Removal

The machine is equipped with a passive wire-brush chip removal system.

The wire brush removes residual chips from the band saw blade, while the cooling system assists in cleaning the teeth and preventing chip accumulation in the tooth gullets. This helps improve cutting efficiency and extend blade service life.

8. Bundle Cutting Function

For small-diameter bar materials, the GZ4265 can be equipped with a bundle cutting clamping system.

An upper hydraulic cylinder works together with the corresponding horizontal clamping mechanism to hold multiple small workpieces for bundle cutting.

Technical Specifications

Customization Options

The GZ4265 is designed as an automated heavy-duty band saw platform that can be configured around different material sizes and production requirements.

Potential configuration considerations include:

Feeding Requirements

The standard machine provides a 600 mm single feeding stroke and supports repeated feeding. This configuration can be applied to different required cutting lengths through multiple feeding cycles.

Bundle Cutting

For small-size bar materials, a bundle cutting clamping system can be used to hold multiple workpieces simultaneously.

Control Configuration

The standard control system combines PLC control, touchscreen operation, and push-button control, providing a practical control configuration for automated production.

Material Handling

The standard configuration includes two 600 mm feeding racks. Additional material handling requirements can be evaluated according to the customer's production line and workpiece characteristics.

Customization Note: Specific non-standard configurations, feeding arrangements, control requirements, and auxiliary equipment should be confirmed according to the actual workpiece dimensions, material, cutting length, production volume, and factory layout.

Application

The GZ4265 is suitable for industrial metal-cutting applications involving large and medium-sized round bars, pipes, plates, and various ferrous metal materials.

Typical applications include:

Steel Bar Cutting

Suitable for automatic cutting of large and medium-sized steel bars into required lengths.

Pipe and Tube Cutting

The large cutting capacity makes the machine suitable for processing large-diameter pipes and tubular materials.

Plate Cutting

The GZ4265 provides a maximum plate cutting capacity of 650 mm, making it suitable for heavy-duty plate sawing applications.

Bundle Cutting

For small-diameter bars, the bundle cutting system allows multiple pieces to be clamped and processed together, helping improve batch production efficiency.

Automated Batch Production

The combination of automatic clamping, hydraulic feeding, grating-scale positioning, automatic saw-frame return, and PLC control makes the GZ4265 suitable for repetitive cutting operations where stable positioning and reduced operator intervention are required.

FAQ

Q1: What is your factory acceptance test method?

A: You can send us sample material to be cut, and we will perform a test cut using our machine. After the test is complete, we will provide you with detailed cutting data. (We will also send you a video of the machine cutting operation for your confirmation.)

Q2: Are you a manufacturer or a trading company?

A: We are a professional manufacturer of saw blade grinders. We have a 30,000 square meter factory and a team of dedicated technicians specializing in design, manufacturing, and sales.

Q3: How about the payment term?

A: T/T 30% deposit, 70% of balance paid before shipment. (For other payment methods please contact our sales team)

Q4: Does the machine use hydraulic clamping?

A: Yes. The workpiece is clamped hydraulically, helping maintain stable workpiece positioning during cutting.

Q5: Does the machine have an automatic chip-cleaning system?

A: Yes. The machine uses a wire-brush chip-removal system to clean residual chips from the saw blade and help prevent chips from blocking the blade tooth gullets.