JSSCD-150C Automatic Circular Saw Production Line
The JSSCD-150C Automatic Circular Saw Production Line is a comprehensive cutting solution designed specifically for the automotive manufacturing industry. Engineered to handle round steel bars from φ30 mm to φ150 mm and square bars from 30 mm to 110 mm, this production line delivers high-precision cutting for automotive components such as axle shafts, steering components, transmission parts, and suspension system materials.
This fully automated production line integrates an automatic loading rack, servo-driven feeding system, high-speed intelligent circular saw, conveying roller table, and automatic sorting mechanism. The system supports single-feed lengths up to 2000 mm, eliminating the need for multiple feeding cycles and significantly improving production efficiency. With cutting length tolerance of ≤ ±0.20 mm and squareness of ≤ ±0.25 mm / 100 mm, the JSSCD-150C meets the stringent quality requirements of Tier 1 automotive suppliers and component manufacturers.
The production line features a robust HT300 cast iron base, SKF precision bearings, and a 18.5 kW servo spindle motor, ensuring stable performance for continuous high-volume operations. The MQL mist cooling system and optional oil mist collector provide clean cutting conditions while extending blade life. This integrated production line is the ideal choice for automotive manufacturers seeking to optimize their cutting processes with automation, precision, and reliability.
Key Features
- Automotive Production Line Integration - Complete system includes raw material rack, servo feeding, circular saw, conveying roller table, and automatic sorting for seamless automotive manufacturing workflows
- Large Diameter Cutting Capacity - Handles round steel bars from φ30 mm to φ150 mm and square bars from 30 mm to 110 mm, covering axle shafts, steering components, and suspension parts
- Single-Stroke Long Feed - Achieves single feed length up to 2000 mm, eliminating multiple feeding cycles for faster production of automotive components
- High Precision Cutting - Delivers cutting length tolerance of ≤ ±0.20 mm and squareness of ≤ ±0.25 mm / 100 mm, meeting automotive industry quality standards
Technical Specifications
| Specification |
Value |
| Blade Speed |
30 - 168 rpm (variable frequency) |
| Feed Method |
Push-type servo-driven feed |
| Feed Drive |
2.6 kW AC servo motor + ball screw |
| Material Feed Drive |
2.3 kW AC servo motor + planetary reducer + gear rack |
| Main Motor Power |
18.5 kW (servo spindle) |
| Hydraulic System Pressure |
6 MPa |
| Hydraulic Tank Capacity |
100 L |
| Cooling System |
MQL mist cooling |
Applications in Automotive Industry
- Axle Shafts - Heavy-duty cutting for front and rear axle components
- Steering System Components - Precision cutting for steering racks and linkages
- Transmission Parts - Accurate cutting for gear shafts and synchronizer components
- Suspension Systems - Consistent cutting for control arms and stabilizer bars
- Engine Components - High-precision cutting for camshafts and crankshaft blanks
- Drive Shafts - Reliable cutting for propeller shafts and CV joint components
- Chassis Hardware - Efficient cutting for mounting brackets and structural supports
Frequently Asked Questions
What automotive materials can the JSSCD-150C cut?
This production line is designed for cutting 20#, 45#, Cr15, and similar carbon and alloy steels commonly used in automotive axle shafts, steering components, and transmission parts.
What is the cutting range for automotive components?
The JSSCD-150C can cut round bars from φ30 mm to φ150 mm and square bars from 30 mm to 110 mm, covering the typical size range for automotive shafts, steering racks, and suspension components.
How does the production line handle long workpieces?
The system supports raw material lengths from 3000 mm to 7500 mm and features single feed up to 2000 mm, eliminating multiple feeding cycles for longer automotive components.
What is the cutting accuracy for high-volume automotive production?
The machine delivers cutting length tolerance of ≤ ±0.20 mm with feed accuracy of ±0.05 mm, ensuring consistent quality for mass production of precision automotive components.
Can this production line be integrated with existing manufacturing systems?
Yes, the PLC control system features 5G connectivity and remote monitoring capability, allowing seamless integration with existing manufacturing execution systems.
What cooling system is used to ensure clean cuts?
The machine uses an MQL (Minimum Quantity Lubrication) mist cooling system, which provides effective cooling for automotive materials while keeping components clean and reducing environmental impact.
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